CA Die Cutting Services
Die Cutting of Plastic
Custom Die Cut

Die Cut Materials We Specialize In

Premium Die-Cutting Services for a Wide Variety of Materials

For over 75 years, Colvin Friedman has been offering premium die-cutting services at high production volumes for a wide variety of materials. Below we’ve organized our most commonly cut materials.

  • Paper
  • Polyester Films
  • Foam
  • Rubber
  • Foil
  • Adhesives
  • Plastics
  • Fabric
  • Composites
  • Felt
  • Fiberglass
  • Silicone
  • Metallic Foil
  • Nonwovens

Material Overview

As different materials are better suited to specific purposes or die-cutting processes, we often advise customers on the advantages of certain materials depending on the product seeking to be cut. Below we’ve given a breakdown of each material, its uses, and subtypes.

Plastics

Summary: Plastics are some of the most commonly die cut materials. They encompass a wide number of Polyester films, which are our specialty at Colvin Friedman. Plastic can vary widely in their thickness and durability, often requiring different die cutting techniques depending on their type.

Subtype Advantages Best Used For Best Cut With
Polyethylene (PE) Low cost, highly available, durable, produced at various densities
  • Packaging
  • Liners
  • Protective Films
Rotary or Flatbed Die Cutting (Depends on Density)
Polypropylene (PP) More rigid than PE, durable, strong chemical and moisture resistance
  • Labels
  • Packaging
  • Car Parts
  • Food/Beverage Containers
Flatbed Die Cutting
Polyvinyl Chloride (PVC) Flame and chemical resistant, durable, easy to print on
  • Medical Supplies
  • Car Interiors
  • Signage
  • Credit Cards
Rotary or Flatbed Die Cutting
Polystyrene (PS) Produced in more rigid or foam forms, excellent clarity
  • Signage
  • Packaging
  • Craft Supplies
  • Game pieces
Rotary or Flatbed Die Cutting
Polyethylene Terephthalate (PET) Higher strength, resistant to gasses and moisture, recyclable
  • Labels
  • Beverage Containers
  • Packaging Films
  • Lens Care products
Rotary Die Cutting
Polyethylene Terephthalate Glycol-Modified (PETG) Strong combination of impact resistance, clarity, gloss, and flexibility
  • Medical Devices
  • Food Packaging
  • Signage
  • Consumer Goods
Rotary or Flatbed Die Cutting

For more information about Plastics, click below.

Papers

Summary: Paper is commonly cut into packaging or card type materials. The various subtypes of paper vary by thickness, but is generally one of the easiest materials to cut.

Subtype Advantages Best Used For Best Cut With
Cardstock Slightly more durable, available in a variety of thicknesses, ideal for creasing
  • Greeting Cards
  • Business Cards
  • Packaging
  • Tags
Flatbed Die Cutting
Kraft Paper Slightly thicker, available in roll form, rustic appearance
  • Wrapping paper
  • Envelopes
  • Labels and Tags
  • Book Covers
Rotary Die Cutting
Bond Paper Ideal for printing, smooth appearance and texture, can be made heavier or lighter
  • Brochures
  • Pamphlets
  • Packaging
  • Business Forms
Flatbed Die Cutting
Corrugated Cardboard Stronger, more durable, provides support and cushioning for products
  • Folding boxes
  • Retail Displays
  • Shipping boxes
  • File Boxes
Flatbed or Rotary Die Cutting (depending on thickness of cardboard)

For more information about Papers, click below.

Composite Materials

Summary: Various composite materials (substances made by combining two or more other materials) are commonly die cut for clients in the automotive, aerospace, and construction industries. While individually, each material can vary greatly, they are commonly valued for being lightweight, durable, or high strength.

Subtype Advantages Best Used For Best Cut With
Fiberglass Strong, corrosion resistant, good insulator
  • Aerospace Components
  • Automotive Panels
  • Personal Protective Equipment (PPE)
Flatbed Die Cutting
Carbon Fiber Reinforced Polymer (CFRP) Impressive strength-to-weight ratio, stiff material
  • Electronics
  • Automotive and Aerospace parts
  • Sports Equipment
Flatbed Die Cutting
Kevlar Lightweight, impact resistant, high tensile strength
  • Personal Protective Equipment (PPE)
  • Automotive and Aerospace parts
  • Sports Equipment
Flatbed Die Cutting
Thermoplastic Composites (TPC) Reduced weight, strong impact resistance
  • Medical Supplies
  • Electronics Components
  • Automotive Parts
Rotary Die Cutting

For more information about Composite Materials, click below.

Foils

Summary: Both metallic and non-metal foils are commonly die cut, as they are frequently available in sheet or roll form. They are ideal for many products as they offer both strength and versatility, and are used for their functional and aesthetic value.

Subtype Advantages Best Used For Best Cut With
Aluminum Foil Thinner metal foil, lightweight, good conductor of heat and electricity
  • Food Packaging
  • Insulation
  • Labels
  • Pharmaceutical Packaging
Flatbed or Rotary Die Cutting
Copper Foil Good conductor, malleable, able to be cut into intricate designs
  • Electronics
  • Circuit components
  • Crafts
Flatbed Die Cutting
Mylar Foil Polyester foil, flexibility, resistance to tearing, various finishes
  • Reflective Surfaces
  • Various Packagings
  • Product Labels
  • Balloons
Rotary or Flatbed Die Cutting
Gold or Silver Foil Valuable for heightened aesthetic appeal, resistance to corrosion
  • Book binding
  • Decorative Elements
  • Electronic parts
Flatbed Cutting

For more information about Foils, click below.

Miscellaneous Materials

Summary: Below we’ve compiled some information on specific materials we have extensive experience in.

Subtype Advantages Best Used For Best Cut With
Rubber Flexibility, durability, resilience, great insulator
  • Gaskets
  • Various Seals
  • Medical Devices
Rotary or Flatbed Die Cutting
Leather Can be die cut into precise shapes, aesthetic or practical use
  • Decorative Elements
  • Lining
  • Upholstery
Rotary or Steel Rule Die Cutting
Felts Soft and fibrous, made out of natural or artificial materials, versatile
  • Crafts
  • Apparel
  • Polishing Pads
  • Furniture padding
Flatbed Die Cutting
Silicone High heat tolerance, flexibility, durability, safety in medical contexts
  • Medical Supplies
  • Gaskets
  • Dampening pads
  • Electronic Insulators
Flatbed or Rotary Die Cutting

For more information about Rubbers, Leathers, Felts, or Silicone, click below.

Material Selection and Best Practices

We are able to help our clients select the specific material that is best for their product. For every project, we employ the following practices to ensure success. They include:

  • Initial Design Consultation - Detailed review helps us understand the end use requirements of your product
  • Verify Criteria - We confirm the tolerance, depth, and scheduling requirements to aid in selecting a material or die cutting procedure.
  • Detailed Material Suggestion - If necessary, we will advise you as to the subtype, thickness, or density of the material.
  • Prototypes and Test Runs - Prior to full production, we can evaluate prototypes, create test products, and change the material as needed to guarantee the best quality component or product.

Why Choose Colvin Friedman

Along with our extensive experience with plastics, composite materials, papers, and a host of other die cut materials, we are able to advise and help our clients select the correct materials for each of their products. All of our clients and projects are managed by our Vice President, Josh Rodman, meaning you are never more than one call away from the die cutting process. Our large production capacity gives you the results of a factory with the customer service of a small shop.

For more information on our materials, or to request a die cutting quote, click the button or use the number below to call Josh.

Or call Josh at (707) 769-4488

Request for Quote