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Understanding Advantages and Limitations of Die Cutting

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Die cutting is most commonly used as a fabrication process for converting material through cutting, sheering, and forming the material into custom designed shapes. Die cutting is a versatile and easily customizable process that is used for a wide range in manufacturing applications (heat shields, labels, gaskets). To make complex designs, different die cutting processes are used by today’s professionals. These include

  1. Rotary die cutting
  2. Laser die cutting
  3. Flatbed die cutting

The above names indicate the type of die used during the manufacturing process. Flatbed die cutting uses a flatbed die and press, whereas rotary die cutting uses a cylindrical rotary die and press. The type of cutting used depends on several factors that include:

  • Material
  • Sizing
  • Costs
  • Tolerances
  • Turnaround times

Some of the most prized benefits of die cutting include:

  • Reduction of material master
  • Significantly decreased lead times
  • Precision cuts
  • Quick turnaround times
  • High production volumes

Die Cutting Services

Although there are many advantages to using die cutting services, individuals must also consider the limitations of cutting like this. Rotary and flatbed die cutting cannot make the same complex and intricate designs that laser cutting can. Die cutting also has a slower prototyping and design adjustment speed. For more information on die cutting and how it can benefit your business, you should not hesitate to give our team a call. We provide the best die cutting CA has to offer. We look forward to hearing from you.

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