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Three Common Materials for Rotary Die Cutting

There are many reasons to consider using die cutting as a manufacturing method. First and foremost, it is highly versatile for creating unique and consistent parts. There are many types of die cutting to meet the demands of varying industries and applications. The most common types of die cutting are rotary and flatbed die cutting. Beyond the ability to create highly customizable pieces, die cutting is popular because it can process many different materials. The only main requirement for material selection is that materials must be in sheet form. Material can vary in thickness, which often determines the type of die cutting used. Some of the most processed materials include:

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Foam: there is a wide variety of foam used, including closed and open-cell foam. This material is often processed with rotary die cutting machines but can also work with laser die cutting. Die cutting services provide foam applicants, sporting goods, cosmetics, and gaskets. The above list is just a fraction of the foam parts processed with rotary die cutting.

Abrasive Materials: die cutting is responsible for processing various abrasive materials, including micro-polishing and heavy grit abrasives. Some commonly produced parts and products include tabbed discs, loose discs, hook/loop, stick-on discs, and more. The metal fabrication and automotive industries rely on die cutting services to help produce the highest quality systems and products.

Pressure Sensitive Adhesives (PSAs): this material is a standard solution for liquid adhesive and mechanical fastening. The material is found in many medical devices, personal electronics, and the pharmaceutical industry. Rotary die cutting or kiss-cutting are two means of producing high-quality parts from PSAs.

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