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Complex Rotary Die Cutting Solutions: When Flexible Dies Make More Sense Than Solid Dies

Custom Die Cutting Done Right

Rotary die cutting
No two commercial die cutting services are the same. Custom solutions first mean understanding the needs and application of final products/parts and then finishing with a fully tailored die cutting service. We at Colvin-Friedman pride ourselves on being more than just the best die cutters CA offers; we are also problem solvers. One common issue many of our clients face is struggling with the how of a project, especially for complex pieces and parts. For jobs like this, we often turn to solid dies instead of flexible dies for the rotary die cutting process.

Why We Chose Flexible Dies for Rotary Die Cutting

Solid dies are highly effective in handling materials that present considerable challenges in cutting processes. Compared to their flexible counterparts, solid dies are particularly adept at managing the following:

  • Thick Materials: The robust nature of solid dies allows them to cut through thick substrates efficiently. This capability is crucial when dealing with materials requiring significant force for a clean cut, which might overwhelm flexible dies.
  • Abrasive Materials: Solid dies prove advantageous when materials are inherently hard or have abrasive surfaces. Their construction from durable materials helps resist wear and maintain functional integrity over extended periods.
  • Materials with Adhesives: When cutting substrates coated with adhesives, there's a risk of the adhesive compromising the cutting edge. Solid dies are designed to counter this stickiness, ensuring a consistent and clean cutting process.
  • Multi-Layer Constructions: For materials composed of multiple layers, each with different properties, solid dies ensure uniform pressure and accuracy across all layers, a critical factor for maintaining quality in complex cuts.
  • Gasket Materials: The cutting of gasket materials demands a combination of density and precision. The strength and precision of solid dies make them particularly suited for such applications, where clean and accurate cuts are essential.

While solid dies offer these significant advantages in handling complex and demanding materials, they come with a higher cost and more specialized maintenance compared to flexible dies. It's important to consider these factors, alongside the specific requirements of the cutting task, when choosing between solid and flexible dies.

Partner with the Best Die Cutting Service CA has to Offer

In industrial settings, where cutting accuracy, durability, and the ability to handle a range of challenging materials are paramount, solid dies often emerge as the preferred choice. Their robust construction and design adaptability make them invaluable tools in various manufacturing and production applications.

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